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Sealcoat

CPM installs SteelGuard, the BEST asphalt Sealcoat on the market.  SteelGuard utilizes the Carbonyte Process which will assure longer lasting protection and improved hot and cold weather performance.

What is Sealcoat?

Sealcoat is a mixture of emulsified asphalt, water, mineral fillers, and various other mixtures. Sealcoats are applied directly to the surface of an asphalt pavement.  It can be applied by rubber squeegee, broom, or mechanical spray.

Sealcoat serves to seal the top of the asphalt, preventing water from penetrating the surface of the pavement and protecting the top layer of asphalt from oxidation and wear caused by exposure to the sun and air.  Sealcoat also beautifies the pavement by providing a smooth, black, and even surface ideal for painting lines and sweeping.

Sealcoat is designed for off highway use where there are low traffic speeds and tight turning radiuses such as parking lots, mobile home parks, schools, shoulders, etc.  Sealcoats are different from slurry seals which use a much coarser aggregate filler and are designed for use on high speed areas with straight rolling traffic.

What Causes Asphalt Pavement to Fail?

Assuming that the initial asphalt pavement was designed and constructed properly, the primary cause of failure is the penetration of water into the asphalt base.  Oxidation of the pavement surface begins this process which caused the asphalt to dry and become brittle.  This oxidation leads to the erosion of the top layer of fine particles and the appearance of larger stones and small cracks on the surface.  If left untreated, these cracks grow over time and eventually allow water to penetrate to the base of the pavement. When water enters the base of the pavement, the base material moves and settles leading to further cracking and an "alligator appearance."  When the pavement reaches this stage the only option is removal and replacement of the old asphalt, which costs the most.

In short, your Asphalt Pavement will fail because of AIR & WATER, unless you are proactive to maintain the surface & extend the life of the asphalt.  Like Death & Taxes, Air & Water are unavoidable to your asphalt pavement.  Whatever the condition of your Asphalt Pavement is, if you want to keep your overall costs down, you will need to implement a plan to maintain your asphalt pavement before it has to be replaced!

How does Sealcoating help?

Sealcoat seals the asphalt pavement, preventing the oxidation and erosion of the top layer of asphalt.  On older pavements Sealcoating replaces fine particles lost from the asphalt surface due to oxidation.  Sealcoat seals the small cracks that can turn into large cracks and prevents water from seeping down to the base material.

Sealcoat helps protect the asphalt from the sun as well as the harmful effects of chemical spills such as oil and gasoline.  Sealcoating provides an attractive black surface that is ideal for painting lines and other markers.  It also leaves a smooth, clean surface ideal for sweeping, lowering cleaning costs.  Sealcoat costs pennies per square foot compared to the dollars needed to repair or replace damaged asphalt.

When Should Sealcoating be Done?

Generally you should wait a few months before sealing new pavement to allow it time to cure.  CPM recommends waiting 6-12 months before Sealcoating new pavement.  After a surface has been sealed it should be re-sealed every 3 - 4 years or as necessary.

 

 

The Carbonyte Process

 

AEROSPACE POLYMER SCIENCE BREAKTHROUGH

Bituminous asphalt, a byproduct of the distillation of crude oil, is the most widely utilized adhesive on earth. Worldwide, commercial applications annually consume in excess of sixty million short tons (60,000,000 tons); with over eighty five percent (85%) being applied in road surfacing system. A polymer additive system is now available, which economically converts asphalt into a superior performing thermoplastic. The asphalt, polymer additive innovation is referred to as the Carbonyte Process™. The technology is derived from a decade of vigorous, polymer science research and team development within the Lockheed Martin Missiles and Space Company.

TECHNOLOGY BENEFITS

Asphalt is essentially a waste byproduct of the cracking and distillation process of crude oil. Depending upon which of the more valuable hydrocarbon petrochemicals were extracted from the column as the oil was fractionated the remaining asphalt physical and chemical properties may exhibit broad variability. The Visco-elastic, physical characteristics of asphalt, i.e. glass transition temperature, softening point, resistance to penetration and rheology under shear are all ultimately dependent upon the constituent molecular structure(s) remaining after distillation. The Carbonyte Process™ embodies the incorporation of complex, reactive synthetic minerals, generally at loadings of less than one percent (1%), into the bituminous asphalt resin. A critical first stop in the process is to perform a Molecular Asphalt Analysis (MAP). The MAP process identifies important intermolecular relationships within the neat asphalt resin; relationships which are always peculiar to: 1) the region from which the original crude oil was pumped and, 2) the distillation protocol utilized at the refinery. Once profiled, a custom configured polymer additive is prescribed for the asphalt which will achieve the most ideal, ultimate end use upgrades. Typically the Carbonyte Process™, which modifies carbon-carbon bonds within the asphalt, will substantially improve the asphalt's ductility, raise its softening point, increases adhesion  to mineral surfaces; and, in the case of emulsions, render the cured film completely insoluble with a notable reduction in coating cure rates.

Using the Carbonyte Process™ will assure longer lasting, improved hot and cold weather Performance for roofing, waterproofing and road binder asphalts.

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